The patented repair process, suitable for all open racking systems, successfully passed quality tests by leading test institutes. We offer a warranty on all work and repairs carried out by ROS Romania Rack Repair System on racks and components from various manufacturers.
For additional information contact ROS Romania Rack Repair System.
The supports of racking systems, particularly, are at risk of deformation from impact loads during operation, leading to replacement or repair needs. ROS Romania Rack Repair System offers a method for repairing supports damaged at red, orange, and green risk levels. For orange and green risk levels, ROS repair can usually be applied without unloading the rack. In case of red risk level damage, SR EN 15635 requires that the rack be immediately unloaded. Supports that have been damaged multiple times or repeatedly can also be repaired.
An interruption to operational processes is largely avoided.
In DEKRA’s testing laboratory, test specimens were deformed several times in accordance with SR EN 15635, repaired using the ROS method, and then tested for load-bearing capacity. Scanning was performed using an electron microscope, which helped determine at what load levels and load cycles material cracks started to appear.
The tests showed that rack supports that had the same fault repaired twice using the ROS method maintained their original load-bearing capacity.
Further investigations included the organizational and quality assurance measures listed below:
These measures ensure that the rack support repair process is applied professionally and reproducibly.
Summary and results:
Bureau Veritas was commissioned to determine if this process meets existing regulations and leads to safe outcomes.
The conclusions and recommendations from Bureau Veritas are as follows:
“The described ROS technical procedure is in line with current technology standards. The evaluation is based on EN 15635, making it applicable to all European countries that recognize this standard. Racking systems typically use steel grades with high plasticity, suitable for cold forming. All such steel grades can be repaired using the method evaluated in this report. Therefore, the repair procedure can be applied to all types of supports made from these materials. After two consecutive repair processes, there is no indication of material fatigue.”
Furthermore, our process has been certified by SGS, an international goods testing group based in Geneva, specializing in inspections, tests, certification services, and verification.
ROS Repair Procedure Validation Report:
“This report presents the results of repairs conducted using the ROS repair/work procedure. The condition of a rack support was examined throughout all phases, up until the re-commissioning stage.
The purpose of this document is to demonstrate the efficiency and reliability of the repair procedure and the reliability of the results obtained.
A study was conducted on behalf of ROS to assess the behavior of pallet rack supports, with two consecutive repairs being done following a deformation of 10mm. This corresponds to the red danger level defined in SR EN 15635 “Fixed steel shelving systems – use and maintenance of storage facilities.”
Based on the analysis of the empirical values measured in pressure test, it can be confirmed that the tested rack support retains its mechanical properties after the repairs are done.”
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ROS Romania Rack Repair System S.R.L.
Hatmanul Arbore 15-19 street, office 605
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